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Hypertherm XPR Consumables

XPR170 | XPR300 | XPR460

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Genuine XPR consumables, in stock and shipping NZ wide

Plazmax holds the full Hypertherm XPR consumables range for XPR170, XPR300 and XPR460 systems running anywhere in New Zealand. Electrodes, nozzles, swirl rings, shields, retaining caps and water tubes for every amperage and process Hypertherm publish in the XPR consumables manual. Most orders ship overnight by express courier, NZ wide.

As an Authorised Hypertherm OEM Channel Partner, every part we supply is genuine Hypertherm. We supply XPR consumables to operators running Plazmax CutAce and CutPro tables, and to operators running Hypertherm-powered tables built by other manufacturers. If you cut on an XPR, we can keep you in parts.

HT technology

Consumable Parts

XPR Consumable Parts
XPR Consumable Parts Mobile

Mild steel cutting consumables for XPR170, XPR300 and XPR460. Part numbers verified from Hypertherm XPR460 consumables tech bulletin TB 10084157 R0 (May 2024). XPR170 uses rows up to 170A, XPR300 up to 300A, XPR460 across all amperages.

AmpProcessShield capShieldNozzle retaining capNozzleSwirl ringElectrodeWater tube
30 AO2/O2420200420228420365420225420407420222420368
50 AO2/Air420200420237420365420234420233420231420368
80 AO2/Air420200420246420365420243420242420240420368
130 AO2/Air420200420255420365420252420242420249420368
170 AO2/Air420200420513420365420261420260420258420368
220 AO2/Air420200420273420365420270420406420276420368
300 AO2/Air420200420491420365420279420406420276420368
460 AO2/Air420200520002420365520001420819420834420368

Compatibility note: 30A through 170A rows compatible with XPR170, XPR300 and XPR460. 220A and 300A rows compatible with XPR300 and XPR460. 460A row compatible with XPR460 only.

Torch Assembly Options

Torch leads, mounting sleeves, quick-disconnect components and water tubes for XPR170, XPR300 and XPR460 systems.

StandardStd Bevel/RoboticBevel/RoboticDescription
428383428825428831*Lead: 6.6′
428384428826428832*Lead: 8.2′
428385428827428833*Lead: 9.8′
428386428828428834*Lead: 11.5′
428824428829428835*Lead: 13.1′
428387428830428836*Lead: 4.8′
428978**428979**Lead: 20’**
428916Lead: Thru arm robotic 11.5′
428918Lead: Thru arm robotic 14.8′

* Bevel/Robotic lead sets 428831-428836 include an extended 1.2 m (48″) strain relief.

** The 6 m (20′) lead is compatible only with console-to-console gas assemblies that are 7.5 m (24.6′) or less.

Additional parts and consumables

Tools, lubricants, coolants, starter kits, manuals, and preventive maintenance kits for XPR systems.

Part #Description
429013XPR electrode torque tool
10080574XPR consumable tool
027055Silicone lubricant for o-rings
028872Torch coolant - Cool solution: 70/30 PG, 1-gal.
10083904XPR460 mild steel consumables starter kit
10083905XPR460 mild steel consumables starter kit (torch included)
811530XPR460 plasma instruction manual
809490XPR preventive maintenance instruction manual
428639Torch rebuild and filter without coolant preventive maintenance kit
428640Torch rebuild and filter with coolant preventive maintenance kit
10083902XPR460 electronics preventive maintenance kit (200-240 V)
10083903XPR460 electronics preventive maintenance kit (380-600 V)

Compatible XPR systems

These consumables and torch components are compatible with all current Hypertherm XPR plasma cutting systems running on Plazmax tables and on third-party tables built by other manufacturers.

  • XPR170 - 170 amp X-Definition system. Uses consumable rows up to 170A.
  • XPR300 - 300 amp X-Definition system. Uses consumable rows up to 300A.
  • XPR460 - 460 amp X-Definition system. Uses all consumable rows including the 460A row.

Looking for the system itself rather than parts? See our XPR system pages for full specifications, cut speeds and pierce capacity by material.

Getting the most out of XPR consumables

Match the consumable stack to the process

Every part in an XPR consumable stack is process-specific. The 130A nozzle for mild steel O2/Air is a different part from the 130A nozzle for stainless N2/N2 or stainless H2-Ar-N2/N2. The shield, swirl ring and electrode also change. Check the table row that matches the amperage AND the gas process you’re running before ordering. Mismatching one part in a stack will produce poor cut quality and accelerate wear on the rest of the stack.

Track cuts per stack

Consumable life varies significantly by amperage, material and process. Track pierces and cut metres per stack from day one. The data tells you when to schedule a planned change before edge quality drops, rather than chasing rejects after the fact. The XPR consumable tool (part 10080574) and electrode torque tool (part 429013) make stack changes faster and more consistent.

Pierce vs cut amperage

XPR systems pierce thicker than they edge-cut at any given amperage. The 170A stack will pierce 40mm mild steel cleanly but is best used for production cutting in the 20mm and below range. Selecting a stack based on pierce capacity rather than cut thickness will burn through consumables faster than necessary. Match the stack to the bulk of your cutting work, not the heaviest pierce.

Stock the starter kits

Hypertherm publish dedicated mild steel consumables starter kits (10083904 without torch, 10083905 with torch). For shops running predictable mild steel work these kits cover the common amperages in one SKU. Worth holding alongside individual part orders for the less common processes.

FAQs

No. Plazmax is an Authorised Hypertherm OEM Channel Partner, which means the consumables we supply come from the same source Hypertherm distributes from. Buying through Plazmax keeps consumables sourcing local, with NZ-based stock and overnight courier delivery.
Stock items ship overnight by express courier from Plazmax NZ. Orders placed before mid-afternoon on a working day are typically with you the following morning anywhere in New Zealand.
Yes. XPR consumables are matched to the Hypertherm XPR power source, not to the table the power source is mounted on. If the system is running an XPR170, XPR300 or XPR460, the parts on this page are correct regardless of who built the table or which integrator commissioned it
Hypertherm publish multiple process options for stainless steel and aluminium cutting on XPR. Each process (N2/N2, F5/N2, N2/H2O, H2-Ar-N2/N2, Air/Air) targets different priorities around cut quality, edge condition, gas cost and consumable life. The right process for your shop depends on what you’re cutting, your downstream finishing requirements, and your gas supply. The XPR plasma instruction manual (part 811530) covers the trade-offs in detail.
Yes. We hold consumables for HPR, MaxPro200, HyPro2000, DuraMax and the full PowerMax range. See the Consumables and Parts page for the full system list.
Yes. Our NZ-based technical team services any Hypertherm-powered plasma cutting system in New Zealand regardless of who manufactured the table. Service, calibration, troubleshooting and parts under one supplier. See our Service and Support page for what’s covered.

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