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Hypertherm MaxPro200 Consumables

Machine Torch | Bevel | Gouging

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Genuine MaxPro200 consumables, in stock and shipping NZ wide

Plazmax holds the full Hypertherm MaxPro200 consumables range in stock in New Zealand for machine torch cutting. Shields, shield caps, nozzles, swirl rings, electrodes and water tubes for every amperage and plasma gas the MaxPro200 runs, plus the dedicated extreme bevel and extended gouging stacks. Most orders ship overnight by express courier, NZ wide.

Plazmax is an Authorised Hypertherm OEM Channel Partner, so every part we supply is genuine Hypertherm. We supply MaxPro200 consumables to operators running Plazmax CutAce and CutPro tables, and to operators cutting on Hypertherm-powered tables from other manufacturers. If you cut with a MaxPro200, we can keep you supplied.

HT technology

Consumable Parts

MaxPro200 Consumable Parts
MaxPro200 Consumable Parts

Cutting consumables for the MaxPro200 machine torch, organised by plasma gas and amperage. Each row is a complete stack: shield, shield cap, nozzle, swirl ring, electrode and water tube. Air rows cut mild steel, stainless and aluminium. O2 rows are mild steel only. N2 rows cut stainless and aluminium. CCW rows are the mirror-image cutting stacks.

Plasma gasAmperageMaterialsShieldShield capNozzleSwirl ringElectrodeWater tube
Air50 AMS / SS / Al220532220936 (220935 without tab)220890220529220528220521
Air130 AMS / SS / Al220536220936 (220935 without tab)220892220488220487220521
Air200 AMS / SS / Al420045220936 (220935 without tab)420044220488220937220521
O250 AMild steel220532220936 (220935 without tab)220891220529220528220521
O2130 AMild steel220491220936 (220935 without tab)220893220488220487220521
O2130 A CCWMild steel220491220534 (220533 without tab)220893420796220487220521
O2200 AMild steel220832220936 (220935 without tab)220831220834220937220521
O2200 A CCWMild steel220832220534 (220533 without tab)220831420795220937220521
N2130 ASS / Al220536220936 (220935 without tab)220892220529020415220521
N2200 ASS / Al420045220936 (220935 without tab)420044220529020415220521

Shield caps are listed as the standard cap with the without-tab variant in brackets - see the FAQ below on choosing between them. CCW rows are for mirror-image cutting. Source: Hypertherm Torch and Consumables Catalogue (880620 Revision 12).

Torch Assembly Options

Torch leads, mounting sleeves, quick disconnect components and torch bodies for MaxPro200 machine torch setups.

Lead lengthPart number
7.5 m (25')229477
15 m (50')229478
23 m (75')229479
30 m (100')229480

Additional parts and consumables

Tools, lubricants, coolant, starter kits and torch rebuild kits for MaxPro200 systems.

DescriptionPart number
Machine torch (straight torch, set of 200 A consumables)228937
Machine torch consumables starter kit428013
Consumables removal tool104119
Silicone lubricant for o-rings027055
Torch coolant - Cool solution 70/30 PG, 1-gal028872
Quick disconnect torch rebuild and filter kit (without coolant)428331
Quick disconnect torch rebuild and filter kit (with coolant)428332
Straight torch rebuild and filter kit (without coolant)428333
Straight torch rebuild and filter kit (with coolant)428334

Compatible MaxPro200 Setups

These consumables and torch components are compatible with the Hypertherm MaxPro200 LongLife air and oxygen plasma cutting system running on Plazmax tables and on third party tables built by other manufacturers. The MaxPro200 is a single power source family, so the stack you order is set by plasma gas and amperage rather than by system model.

The machine torch is available straight (420087) or quick disconnect (220921). Both run the machine torch cutting rows, plus the bevel and gouging stacks.

Running an older MAX200 or HT2000? We supply consumables for those legacy systems too, including the HyPro2000 upgrade torch that brings quick disconnect changeovers and SilverPlus electrodes to both. Contact us with your system model and serial number and we will match the correct parts.

Looking for the system itself rather than parts? See the Hypertherm MaxPro200 page for full specifications and cut capacity by thickness.

Getting the most out of MaxPro200 consumables

Match the stack to the plasma gas

The MaxPro200 runs air, oxygen and nitrogen plasma, and the consumable stack changes with the gas even at the same amperage. At 200A, the O2 mild steel stack runs shield 220832, nozzle 220831 and swirl ring 220834, while the Air stack runs 420045, 420044 and 220488. Check the row that matches the gas AND the amperage you are running before ordering. Mixing parts across processes produces poor cut quality and accelerates wear on the rest of the stack.

Run the bevel stack for pipe, tank and structural bevel work

The MaxPro200 extreme bevel consumables carry an extended conical shield that allows a maximum torch tilt angle of 66.5 degrees and gives the torch access in hard to reach applications. Hypertherm position the bevel stack as ideal for pipe and tank cutting and as a superior alternative to conventional plasma for structural steel bevel cutting. If bevelling is part of your regular work, hold the dedicated bevel stack alongside the standard cutting consumables.

Keep a gouging stack on the shelf

The MaxPro200 transitions between cutting and gouging with automatic settings, tool free leads and quick disconnect torches, so switching to weld removal or back gouging is fast - provided the extended gouging stack is on hand. For shops doing repair and rework alongside production cutting, holding one gouging stack avoids a stopped job waiting on parts.

Track cuts per stack

LongLife technology ramps current and gas flow up and down in a tightly controlled manner to reduce electrode and nozzle erosion, but consumable life still varies with amperage, gas, material and duty. Track pierces and cut metres per stack from day one so planned changes happen before edge quality drops, rather than chasing rejects after the fact. The consumables removal tool (part 104119) makes changeovers faster and more consistent.

FAQs

No - and you cannot. Hypertherm do not sell consumables direct to end users; genuine parts are supplied through channel partners and OEMs. Plazmax is an Authorised Hypertherm OEM Channel Partner, which means the consumables we supply come from the same source Hypertherm distributes from, with NZ based stock and overnight courier delivery.
Stock items ship overnight by express courier from Plazmax NZ. Orders placed before mid afternoon on a working day are typically with you the following morning anywhere in New Zealand.
Yes. MaxPro200 consumables are matched to the Hypertherm MaxPro200 power source, not to the table it is mounted on. If the system is a MaxPro200, the parts on this page are correct regardless of who built the table or which integrator commissioned it.
Partly. Nozzles, swirl rings, electrodes and water tubes are common between machine and hand torches at matching amperage and plasma gas. The front end differs: the hand torch runs its own shields (for example 420058 in place of 420045 at 200A Air) and the 220935 shield cap. The bevel and gouging stacks are the same part numbers for both torch types. The tables on this page list the machine torch stacks only.
Most machine torch rows list two shield cap part numbers, for example 220936 and 220935 without tab. The tab relates to the torch height sensing setup on the machine. Run the cap that matches your table's height control configuration, and check your MaxPro200 instruction manual or ask us if you are not sure which your machine needs.
Yes. Our NZ based technical team services any Hypertherm powered plasma cutting system in New Zealand regardless of who manufactured the table. Service, calibration, troubleshooting and parts under one supplier. See our Service and Support page for what is covered.

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